At Kalyros Engineering LLP, an ISO 9001:2015 certified
manufacturer, we specialize in
delivering high-precision CNC and VMC machining parts that meet the stringent demands of
industries worldwide.
Our state-of-the-art machining capabilities, combined with a commitment to quality and
innovation, make us a
trusted partner for custom-engineered components. Below, we provide a detailed overview
of CNC and VMC machining
parts, their manufacturing processes, materials, types, grades, and applications to
showcase why Kalyros
Engineering LLP is your go-to source for precision machining solutions.
What Are CNC and VMC Machining Parts?
CNC (Computer Numerical Control) machining is a subtractive
manufacturing process that uses
computer-controlled tools to remove material from a solid workpiece, creating precise
components with tight
tolerances. CNC machines, including mills, lathes, and routers, are programmed with
CAD/CAM software to produce
complex parts with high accuracy and repeatability.
VMC (Vertical Machining Center) machining is a subset of CNC machining
that utilizes vertical
milling machines with vertically oriented spindles. These machines are ideal for
producing parts with intricate
features such as holes, slots, pockets, and contours.
CNC and VMC machining parts are critical components used across industries like
aerospace, automotive, medical,
and industrial manufacturing. They range from simple brackets to complex aerospace
fittings, offering
versatility, durability, and precision.
How Kalyros Engineering LLP Manufactures CNC & VMC Parts
- Design & Programming: CAD/CAM software is used to design and
program tool paths with
support for DWG, DXF, STEP, IGES formats.
- Material Selection: Certified metals (aluminum, steel, stainless
steel, titanium) and
plastics (ABS, PEEK, nylon) ensure compliance with industry standards.
- Machining Process: CNC milling (3,4,5-axis), CNC turning, drilling,
threading, and tapping
ensure complex geometries and precision.
- Quality Control: Inspection using CMM, laser scanners, gauges with
tolerances up to ±0.01
mm, ensuring full traceability under ISO 9001:2015.
- Surface Finishing: Options include anodizing, powder coating,
plating, or polishing for
durability, aesthetics, and corrosion resistance.
- Customization: From rapid prototyping to high-volume manufacturing,
tailored to client
needs.
Materials Used in CNC and VMC Machining
- Aluminum (6061-T6, 7075): Lightweight, corrosion-resistant, ideal
for aerospace/automotive.
- Steel (A36, AISI 4140): High strength for industrial components.
- Stainless Steel (304, 316): Corrosion-resistant, used in medical,
marine, and food
industries.
- Titanium (Grade 5): High strength-to-weight ratio,
aerospace/medical implants.
- Brass & Copper: Excellent for electrical components and decorative
parts.
- Plastics: ABS, PEEK, Nylon, Polycarbonate, Acrylic for lightweight
engineering solutions.
- Composites: Carbon Fiber, GFRP for aerospace & automotive
applications.
Types of CNC and VMC Machining Parts
- Milled Parts: Aerospace fittings, brackets, molds – high precision
±0.01 mm.
- Turned Parts: Shafts, bolts, bushings – precise cylindrical
geometries.
- Drilled & Tapped Parts: Precise holes & threads for assemblies.
- Prototypes: Rapid parts for design validation & testing.
- Complex Multi-Axis Parts: Turbine blades, impellers, implants using
5-axis machining.
Grades of Materials
- Aluminum: 6061-T6 (general purpose), 7075 (aerospace grade).
- Steel: A36 (structural), AISI 4140 (heat-treatable, heavy-duty).
- Stainless Steel: 304 (general use), 316 (marine/medical use).
- Titanium: Grade 5 (Ti-6Al-4V) – aerospace/medical standard.
- Plastics: PEEK (high-performance), Nylon 6/6 (wear-resistant).
- ISO Groups: P (steel), M (stainless), N (non-ferrous), S (super
alloys), H (hardened
steels).
Applications of CNC and VMC Parts
- Aerospace: Turbine blades, fittings, structural parts (AS9100
compliance).
- Automotive: Engine parts, brackets, transmission components (IATF
16949 compliance).
- Medical: Implants, surgical tools, housings (ISO 13485 compliance).
- Industrial: Machinery components, gears, molds for heavy equipment.
- Electronics: Housings, connectors, heat sinks for precision
electronics.
- Defense: Weapon components, mounts, fittings (ITAR registered).
- Energy: Valve bodies, pumps, wind turbine parts (oil/gas &
renewable energy).
Why Choose Kalyros Engineering LLP?
- ISO 9001:2015 Certified with robust QMS and full traceability.
- Advanced Technology: 3-axis, 4-axis, 5-axis VMC, CNC lathes, CAM
programming.
- Customization: Prototypes to large-scale production tailored to
client needs.
- Fast Turnaround: Rapid prototyping & efficient production cycles.
- Global Standards: Compliance with ISO 9001:2015, AS9100, IATF
16949.
- Sustainability: Eco-friendly manufacturing & recyclable materials.
Compliance with International Standards
- ISO 9001:2015 – Quality management.
- ISO 2768 – General tolerances for machining.
- ASTM/AISI – Material standards.
- AS9100 – Aerospace requirements.
- IATF 16949 – Automotive defect-prevention standard.
Whether you need precision aerospace components, automotive parts, or medical implants,
Kalyros Engineering LLP delivers CNC & VMC machining solutions that
meet the highest standards
of quality and performance. Contact us today to discuss your project requirements.